Industrial Solutions
Films Rewinding Inkjet Coding Line
summarization
Films Rewinding Inkjet Coding Line
Device Description
- Mechanical part
1-1. Unwinding position
The hydraulic shaftless winding system is supported by a movable support and adopts pneumatic locking. The movable support is installed on the linear guide roller as a whole, and the width is adjusted by motor movement
One servo motor is equipped for unwinding, and one set of tension sensor is used to generate appropriate tension for unwinding through PLC calculation
Equipped with an automatic deviation correction system, it tracks the edges of materials or the printing lines of materials. The photoelectric bracket is manually moved and locked. Equipped with CCD independent control selection interface
Equipped with 1 manual deviation adjustment guide roller, used when there is uneven material on both sides
1 set of supporting pneumatic negative pressure pressure roller, made of rubber
Material passing method: equipped with a gantry type material passing frame
Corona treatment: Reserve a corona workstation (specific size depends on the brand ordered by the customer)
1-2. Transmission position
The main transmission roller is made of steel roller material, and the transmission method adopts synchronous wheel and synchronous belt
The main pressure roller adopts pneumatic control, which effectively blocks the tension of unwinding and rewinding
One servo motor is used as the main driving force
1-3. Printing station
Reserve installation positions for positive and negative spray codes, protect and solidify lampshades
Reserved installation position for positive and negative detection
1-4. Reeling mode
The hydraulic shaftless down coiling system is supported by a movable support and pneumatically locked. Mobile support overall
Installed on a linear guide rail, using a motor to move and adjust the width
1 set of servo motor for winding and 1 set of tension sensor for winding. Through PLC calculation, the motor generates winding
Appropriate tension of the roll
1 set of supporting pneumatic negative pressure pressure roller, made of hard rubber
- Electrical equipment
2-1. Main control (PLC)
All main control modules are connected to the main control unit through PLC
The main control mode is connected through network cables, ensuring orderly and stable internal wiring of the equipment as a whole
The main functions of PLC calculation
Inertia compensation function
Friction compensation function
Diameter calculation function
Tension curve function
Acceleration and deceleration setting function
Length, meter, diameter display function
Motor control synchronous steady-state operation function
2-2. Human machine interaction
Equipped with a 10 inch human-machine interactive touch screen at the equipment winding end
Main functions:
Real time dynamic display of device operation
Related parameter settings
Related operation settings
Alarm function
Remote IOT service function, which can be remotely maintained, adjusted, and improved interaction between customers and manufacturers
2-3. Transmission Technology
The main motor is equipped with a rotary encoder, and the servo adopts vector control mode, using synchronous wheels and synchronous belt transmission
Move. By controlling the closed-loop speed of the main drive, the operating speed of the equipment is stable and reliable.
The winding tension is controlled in real-time through torque. The winding speed is controlled by vector to achieve steady-state winding.
Solution Details
Technical Specifications
Introduction | 1. The equipment is developed and produced by Loobjet Company, and mainly consists of high-speed digital inkjet system, UVLED curing system, negative pressure ink supply system, high-speed inkjet software system, etc. |
2. It is suitable for high-speed inkjet printing of product name, number, logo, date, variable barcode, two-dimensional code, invisible anti-counterfeit code and other contents on the surface of various films, labels, metals and other materials. | |
3. Use imported (Ricoh G5, Japan) high-speed and high-precision industrial piezoelectric nozzle. | |
4. Use environment-friendly black LED UV ink for stable printing without stopping the machine. | |
5. Configure UVLED UV curing lamp for curing treatment. | |
6. It is optional to install an industrial vision online detection system to identify and detect the product name, number, QR code and other relevant information. | |
7. The high-speed inkjet system can be installed on various intaglio printing machines, flexo printing machines, packaging lines and other equipment to realize online printing; The rewinder can also be used to roll to roll, single sheet feeding, cover and other offline methods. High speed, high precision and stable operation. | |
8. Inkjet printing speed: 70-160 m/min, stable and reliable. | |
9. The independently developed variable data printing software platform is easy to operate and ensures the safety and flexibility of data printing; Ports can be provided to connect with the data system. | |
10. The surface and interior of the equipment shall be clean, orderly and tidy. |
Software | 1. All configurations match different customer needs and production capacity. |
2. It has the function of joint control program High-speed inkjet system can realize linkage with various online printing and packaging equipment, offline equipment, detection equipment, etc., realize automatic stop of printing, alarm stop of unqualified content, forward and backward functions, and reduce waste. | |
3. Anti-leakage code function of inkjet software During inkjet printing, the system monitors whether there is empty code monitoring on the printing head in real time to prevent user data from being empty. | |
4. Anti-code function of inkjet software The system monitors and prompts whether each ejected file has been printed. | |
5. The software parameters are simple and can be set; Print templates can be preset and called at any time. | |
6. The equipment shall be equipped with a status indicator to prompt the equipment operation, ink supply, signal reception and other status. | |
7. The equipment operates continuously and stably for 24 hours, and can continuously produce qualified products. Ethernet gigabit data transmission, high stability, high-speed inkjet printing At 600 * 600dpi resolution , inkjet printing speed ≥ 70m/min At 600 * 400dpi resolution , inkjet printing speed ≥ 91m/min At 600 * 300dpi resolution , inkjet printing speed ≥ 125m/min At 600 * 200 dpi resolution ,inkjet printing speed ≥ 160 m/min | |
8. Software typesetting operating system A. Typography is easy to learn, fast to operate. B. Flexible typesetting mode, seamless printing, typesetting and printing of anti-counterfeit information in any spray printing area. C. It is equipped with the automatic memory function of printing template, input the file, bind the new data file, and then start printing. D. The print template can be accessed directly. | |
9. Adjustment of printing effect A. The printing resolution can be adjusted freely according to specific requirements. B. According to the characteristics of the printing material and printing requirements, the voltage can be adjusted at any time to achieve the adjustment of the size of the ink drop on the printing head, to achieve the best printing quality, or to achieve special effects to meet the personalized needs of customers. C. The software has trimming function to reduce scattered points during spraying and improve printing quality. D. In the process of inkjet printing, the up and down, left and right positions of the nozzle can be adjusted through software. | |
10. Software printing interface: real-time display of printing speed, number of printed pages, data cache, ink temperature, nozzle status and other parameters. |
Hardware | 1. The equipment shall be stable and reliable during operation, with sensitive operation, low vibration and low noise. |
2. The width of a single nozzle is 54mm, and the number of nozzles can be freely combined and seamlessly spliced. | |
3. Ink dot size:7PL-21PL. | |
4. The nozzle is made of all-steel material, which has strong corrosion resistance. | |
5. It has one-button cleaning function, which is not easy to cause damage to the nozzle. | |
6. It has the function of one-button evacuation, so that there is no liquid inside the nozzle, which can be idle for a long time. | |
7. The nozzle has a one-button lifting function. | |
8. The sprinkler and control wiring are designed as a whole, and the contact between the wiring and the sprinkler is stable. | |
9. Brand industrial computer is equipped with WIN10 operating system. | |
10. Ink supply system: the automatic ink supply system is used to ensure that the ink at the nozzle is in the state of constant temperature and pressure, and the ink is accurately and smoothly delivered to each nozzle. The information printed by the ink jet is continuously full of ink and uniform in line. | |
11. Constant pressure algorithm: each module is controlled independently by negative pressure and positive pressure, and the control accuracy can reach 0.1Kpa to ensure the stability of the ink supply system and the quality of high-speed inkjet printing. | |
12. Single-valve exhaust technology: ensure that there is no dissolved air after the ink enters the ink circuit system, and avoid disconnection, flying ink and other conditions in the production process. | |
13. The segmented filtering technology is adopted, and different filters are used alternately to ensure that the ink is absolutely clean before entering the nozzle. | |
14. The secondary ink station+ solenoid valve control mode is adopted to reduce ink leakage, and the printing effect is more stable and reliable. | |
15. UVLED curing lamp group A. Use cold light source for quick start. B. Chip integration, high energy and low power, low heat generation. C. Korea or equivalent. D. It has the functions of automatic temperature rise and water flow detection protection. E. Automatically adjust the brightness of curing lamp according to the movement speed to ensure the quality of inkjet printing. F. The curing device shall be sealed and protected from light, and the nozzle properly protected. G. Industrial water cooler. | |
16. The speed synchronizer is designed independently to ensure accurate real-time speed pulse synchronization and full and undistorted printed content. | |
17. The color code sensor imported from Japan supports multiple color modes and can effectively shield the interference of unwanted color difference signals. |
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