ynchronized MV+AI Hybrid Architecture for Next-Generation Inspection
Empowered by High-Dimensional Image Feature Fusion
The NV5 series bridges the gap between traditional machine vision (MV) and cutting-edge artificial intelligence (AI). While rule-based algorithms deliver unmatched accuracy for deterministic tasks like precision positioning and geometric alignment, the embedded AI neural network masters chaotic, complex variables such as random defect detection and weak feature recognition. Together, they form a robust co-processing ecosystem that guarantees real-time execution without latency.
Ultra-Fast Edge Processing
Low-latency, millisecond-level onboard algorithm execution ensures immediate response directly at the line.
High-Frame-Rate Capture
Equipped with a 60 FPS high-frame-rate image sensor to achieve the ultimate equilibrium between continuous snapshot acquisition and deep-learning inference.
One-Shot Deployment
Rapid setup capabilities that allow the system to establish a reliable baseline and deploy from a single passing master sample.
Graphically Configured Toolsets to Tackle Every Inspection Dilemma
Comprehensive Built-In Toolkit for Diverse Manufacturing Scenarios
AI Presence/Absence Detection
Leverages deep AI localization to locate targets anywhere across the field of view (FOV). Adapts easily to shifts in orientation, size, lighting, and minor physical obstructions.
- Instant checking for plastic forks inside instant noodle packaging.
- High-speed validation of logistics labels on moving shipping cartons.
- Verifying attached straws on juice/milk cartons.
AI Defect Inspection
Employs an intelligent feature-fusion model to continuously scan surfaces for random, unstructured anomalies like scratches, dents, chips, grease contamination, and localized color variations.
- Detecting micro-surface scuffs and casting flaws on metal motor shafts.
- Scanning adhesive mouse glider pads for tears or unaligned edges.
AI Classification & Judgment
Trained on explicitly mapped acceptable and unacceptable target characteristics, this engine locks onto predefined critical zones to strictly enforce part sorting or assembly alignment verification.
- High-precision polarity verification for battery cells.
- Checking diode positioning and reverse mounting on printed circuit boards (PCBs).
Optical Character Recognition
Easily decipher tough alphanumeric codes across different substrates and fonts, even when working through reflections or dirty environments.
- Reading low-contrast alphanumeric strings, custom timestamps, expiration dates, and lot codes stamped onto reflecting film, curved plastics, sheet metals, or semi-industrial components.
AI Counting
Localizes and counts arrays of highly dense or overlapping components simultaneously, adapting to part variations while outputting exact item metrics.
- Counting capsule arrays within transparent blister packs.Counting capsule arrays within transparent blister packs.
Passage Counting
Explicitly tracks moving targets crossing a customizable line vector, maintaining high precision despite fluctuating speeds.
Inline tracking and precise batch totalization of bottled products on a high-speed conveyor.
Position Correction
Locates specific geometric reference shapes to automatically shift and compensate downstream inspection coordinate windows (ROI anchoring), ensuring reliable analysis even if incoming parts arrive unaligned.
The All-in-One Integrated Software Platform with Guided Workspace Interactivity
Natural Vision Studio (NVS)
Natural Vision Studio (NVS) brings image acquisition, reference master registration, vision toolkit configuration, and digital output mapping into a unified interface. Designed to minimize learning curves and simplify field deployment, NVS enables users to effortlessly modify inspection variables or perform product line switchovers in minutes.
01 / Capture & Register Master Image
Activate the integrated AI shooting assistant to auto-tune camera parameters to perfect focus and exposure. Select an active live feed, pull from previous historical logs, or upload an offline master file to serve as your vision baseline.
02 / Configure Inspection Tools
Click "Add Tool" to pull from the extensive vision toolkit. Draw intuitive zones directly over the master image to immediately establish your inspection parameters.
03 / Define Custom Logic & IO Output
Map logic functions (such as AND/OR gating) across multiple tools simultaneously. Connect the digital results directly to the camera’s unpolarized isolated hardware IO ports to drive instant control signals to the line PLC.
Versatile Focal Length Options Matching Your Workspace Envelope
Comprehensive Optical Coverage Options
| Installation Working Distance | 8mm Lens FOV (H × V) | 12mm Lens FOV (H × V) | 16mm Lens FOV (H × V) | 25mm Lens FOV (H × V) |
|---|---|---|---|---|
| 30 mm | 21 × 16 mm | — | — | — |
| 70 mm | 46 × 35 mm | 31 × 22 mm | — | — |
| 90 mm | 58 × 44 mm | 39 × 29 mm | 27 × 20 mm | — |
| 200 mm | 125 × 93 mm | 85 × 64 mm | 63 × 47 mm | 35 × 26 mm |
| 300 mm | 187 × 140 mm | 125 × 95 mm | 92 × 68 mm | 57 × 44 mm |
| 500 mm | 310 × 233 mm | 212 × 160 mm | 155 × 114 mm | 98 × 72 mm |
| 700 mm | 434 × 326 mm | 296 × 223 mm | 216 × 164 mm | 138 × 108 mm |
| 1000 mm | — | 423 × 318 mm | 316 × 245 mm | 204 × 150 mm |
| 1500 mm | — | — | 470 × 353 mm | 300 × 225 mm |
| 2000 mm | — | — | — | 400 × 300 mm |
*Note: Field of view values detailed above serve as standard theoretical frameworks. Real-world parameters should be validated under localized operational lighting profiles.
Get product attributes and parameters
Technical Specifications
| Model Class Selection | NV5-MA (Monochrome CMOS) | Model Class Selection | NV5-CA (Color CMOS) |
| Max Acquisition Rate | 60 FPS | Focus Profile System | Fully Automated Focus Engine |
| Integrated Illumination | Semi-polarized / Full polarized / Direct / Diffuse uniform light profiles (Configurable; Default: Semi-polarized) | Light Source Colors | White / Red (Configurable; Default: White Light) |
| Lens Focal Configuration | 8mm / 12mm / 16mm / 25mm options | Data Interfaces | Ethernet @ 100Mbps, RS232 serial channels |
| Supported Protocols | TCP/IP, EtherNet/IP (EIP), PROFINET (PN), Modbus TCP, MC Protocol, RS232 | ||
| Digital Inputs / Outputs | 2-channel non-polar isolated inputs + 3-channel non-polar isolated outputs | ||
| Input Voltage Power | 24 VDC ± 10% | Ingress Defense Class | IP65 rated hardware chassis |
| Environmental Limits | Operating Thermal Limits: -20°C to 45°C | ||
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